Friday, August 29, 2025

US military wants rapid development of low-cost interceptor missile

The Missile Defense Agency (MDA) is inviting defense contractors to propose innovative approaches for developing a “low-cost interceptor (LCI)” missile capable of defending against ballistic and hypersonic threats. MDA announced the request for an LCI in a contract solicitation document released on Wednesday.

The goal is to demonstrate very low-cost interceptors, priced under $750,000 each, utilizing readily available components and technologies within a compressed timeline.

The contract outline focuses on the “rapid” development and testing of low-cost interceptors.

“To effectively defend against large-scale attacks from low-cost Supersonic Cruise Missiles and Hypersonic Glide Vehicles, MDA is examining interceptor options for considerably decreased unit costs in exchange for a slightly reduced performance rate,” the agency said in the solicitation. “Offerors should focus on reduced cost and schedule. The LCI must be capable of receiving in-flight targeting updates and possess sufficient maneuverability to intercept airborne hypersonic targets.”

Contract Schedule

Phase I (6 months) - Detailed Design and Analysis: This phase involves detailed design and engagement analysis of a candidate LCI concept, encompassing all major subsystems, including boosters, controls, flight computers, communications, fire control interface, terminal seeker, and warhead. The design must be compatible with legacy missile defense systems.

Phase II (12 months) - Prototyping and Testing: This phase includes prototyping, ground testing, and flight tests of the complete interceptor. Vendors must deliver four to 10 LCI missiles for intercept tests by MDA at the end of this phase.

The work will primarily be performed at the Missile Defense Agency's Redstone Arsenal facility in Alabama.

LCI white paper responses from industry must be received by MDA no later than Sept 29.

Monday, August 25, 2025

Korean Air orders record 103 Boeing jets

Korean Air announced on Monday a landmark commitment to purchase 103 Boeing aircraft, marking its largest-ever fleet order and a significant step toward modernizing its operations and bolstering its integration with Asiana Airlines. This historic agreement also represents Boeing's largest widebody order from an Asian carrier, underscoring the growing demand for fuel-efficient aircraft in the region.

The purchase includes a comprehensive mix of Boeing's next-generation aircraft:

  • 20 777-9s
  • 25 787-10 Dreamliners
  • 50 737-10s
  • 8 777-8 Freighters

This deal, once finalized, will notably mark Korean Air's first order for the advanced 777-8F cargo jet.

Walter Cho, chairman and CEO of Korean Air, emphasized the strategic importance of the acquisition.

"Acquiring these next-generation aircraft is the core of our fleet modernization strategy,” Cho said in a Boeing press release. “This investment is also a critical enabler for our future as a merged airline with Asiana."

This latest order dramatically expands Korean Air's future fleet plans. With an incremental order in March for 20 777-9s and 20 787-10s, Korean Air's total orders and commitments for Boeing airplanes in 2025 now surpass 150 units.

The new aircraft are designed to offer substantial operational and environmental benefits:

  • 777-9: Capable of seating 426 passengers with a range of 13,510 km (7,295 nautical miles), this model is expected to reduce fuel use and emissions by 20% compared to the aircraft it replaces.
  • 787-10: This variant of the Dreamliner can carry up to 336 passengers across a range of 11,730 km (6,330 nautical miles), known for its efficiency and passenger comfort.
  • 737-10: As the largest model in the 737 MAX family, it can accommodate up to 230 passengers with a range of 5,740 km (3,100 nautical miles). It boasts a 20% reduction in fuel use and emissions over older models and offers the lowest cost per seat of any single-aisle airplane, providing flexibility for Korean Air's regional and shorter international routes.
  • 777-8 Freighter: Poised to be the world's largest and most capable twin-engine freighter, it promises the highest payload, lowest operating cost per ton, and 30% better fuel efficiency and reduced emissions compared to its predecessors.

Korean Air currently operates 108 Boeing airplanes, including 737s, 747s, 777s, and 787s. With 72 Boeing jets already on order before this announcement, the carrier's total order book will swell to 175 aircraft once this new deal is finalized.

Air Force releases reports on KC-46A Pegasus accidents, critical lessons learned

The U.S. Air Mobility Command (AMC) has released the findings of three detailed accident investigation boards (AIBs) concerning incidents involving its next-generation KC-46A Pegasus aerial refueling tankers. The reports shed light on the complex operational challenges and system limitations encountered during critical refueling missions, resulting in millions of dollars in damage, but fortunately, no fatalities or injuries.

“These investigations underscore the inherent complexities of integrating a new, sophisticated aircraft into a vital operational fleet and highlight the Air Force's proactive measures to enhance safety and effectiveness,” AMC said in a press release.

The incidents under scrutiny occurred on Oct. 15, 2022, and Nov. 7, 2022, involving KC-46A aircraft assigned to the 305th Air Mobility Wing at Joint Base McGuire-Dix-Lakehurst, N.J., and a more recent event on Aug. 21, 2024, involving an aircraft assigned to the 22nd Air Refueling Wing at McConnell Air Force Base, Kan.

Air Force Lt Gen Rebecca Sonkiss, AMC Deputy Commander, emphasized the strategic importance of the fleet and the Air Force's commitment to continuous improvement.

"The KC-46 tanker fleet will sustain our air refueling mission capabilities for decades to come," Sonkiss said. "Challenges with adding a new aircraft to the fleet are not uncommon, but we do not take these incidents lightly. We have used the lessons learned to refine our KC-46 operations, including focused training and guidance while partnering with the contractor to implement long-term solutions."

Early indicators and insights gleaned from these and other events have already prompted AMC to implement significant precautionary measures. These include specified training protocols for aerial refueling involving fighter aircraft and a crucial adjustment to the refueling envelope, increasing it from six feet to ten feet. This expanded envelope provides boom operators with additional time to react during critical situations and offers improved visual cues of receiver aircraft, mitigating risks associated with the KC-46A's unique boom characteristics.

October 15, 2022: Boom Strikes Tanker Tail Amid Nozzle Binding

The first incident detailed in the released reports occurred on Oct. 15, 2022, during routine air refueling operations off the U.S. East Coast. A KC-46A Pegasus, operated by the 2nd Air Refueling Squadron from Joint Base McGuire-Dix-Lakehurst, was attempting to refuel an F-15E Strike Eagle from the 335th Fighting Squadron, Seymour Johnson AFB, N.C.

During a breakaway maneuver, a nozzle binding accident took place, where the refueling nozzle became stuck within the F-15E's receptacle. This led to the air-refueling boom (ARB) striking the tail section of the KC-46A, causing substantial damage. While there were no fatalities, injuries, or damage to civilian property, the estimated damage to the KC-46A was significant, totaling $8.3 million.

The accident investigation board, led by Col Chad Cisewski, concluded that multiple factors substantially contributed to the mishap. A primary cause was identified as a limitation of the ARB control system itself. The boom operator inadvertently applied a radial force on the ARB, causing the nozzle to bind. This system limitation subsequently led the ARB into an uncontrollable upward motion, striking the tanker’s tail. Further, the AIB found that the F-15E pilot did not adequately consider KC-46A’s "stiff-boom" characteristics. The KC-46A's boom requires significantly more fore-aft thrust input from the receiver aircraft to move the boom telescope in and out while in contact, a characteristic that the F-15E pilot's actions did not fully account for, thus exacerbating the binding issue.

November 7, 2022: Damaged Nozzle During Training Exercise

Less than a month later, on Nov. 7, 2022, another KC-46A from the 305th Air Mobility Wing, operated by the 2nd Air Refueling Squadron, encountered a similar issue. The tanker had departed Naval Air Station Cecil Field, Fla., to refuel an F-22A Raptor from the 94th Fighter Squadron, Joint Base Langley-Eustis, Va., as part of a joint-force training exercise originating from Tyndall Air Force Base, Fla.

During the second air refueling attempt of the sortie, the KC-46A again experienced a nozzle binding event during a breakaway with the F-22A. While the boom did not strike the tanker in this instance, the bound forces exceeded the structural limitations of the ARB nozzle, causing it to be damaged beyond repair. The estimated damages for this incident were $103,295.12, with no fatalities, injuries, or collateral damage.

Col Justin Ballinger led this investigation board, which also determined that multiple factors were substantial contributors. The board highlighted the boom operator’s failure to verify that the ARB nozzle was completely clear of the F-22A’s air refueling receptacle before making further ARB control inputs. Manual control inputs by the boom operator created a radial force, causing the nozzle to bind within the F-22A’s receptacle. Like the previous incident, the F-22A pilot’s actions were also cited. The pilot did not adequately consider the KC-46A's stiff-boom characteristics, which resulted in a rapid forward movement of their aircraft relative to the KC-46A, contributing significantly to the binding and subsequent damage.

August 21, 2024: Critical Boom Failure Mid-Flight

The most recent incident covered by the released reports occurred on Aug. 21, 2024. A KC-46A Pegasus assigned to the 22nd Air Refueling Wing, operated by the 931st Air Refueling Wing, departed Travis Air Force Base, Calif., to refuel an F-15E assigned to the 366th Fighter Wing in support of Operation Noble Eagle, a critical homeland defense mission.

During the fourth air refueling attempt, the KC-46A again experienced nozzle binding in the F-15E receptacle. Upon release, the boom rapidly flew upward, striking the bottom aft portion of the KC-46A. The impact and subsequent violent oscillations of the boom—left and right—resulted in a critical failure of the boom shaft structure, with portions detaching from the KC-46A in flight. The KC-46A crew declared an in-flight emergency and safely returned to Travis AFB, where emergency response personnel met them.

The estimated damages from this severe incident were the highest of the three, at $14 million. Again, no fatalities, injuries, or damage to civilian property were reported. The accident investigation board, spearheaded by Col Diane Patton, concluded that the mishap was primarily caused by the boom operator's control inputs, coupled with the receiver aircraft’s excessive closure rate and instability, which collectively led to the boom striking the tanker aircraft with catastrophic results.

Moving Forward: Continuous Improvement and Contractor Partnership

The common threads in these incidents—nozzle binding, challenging boom characteristics, boom operator input, and receiver aircraft flight dynamics—paint a picture of the learning curve associated with a new air refueling platform. The Air Force's prompt response, including specialized training and expanding the refueling envelope, demonstrates a commitment to minimizing future occurrences.

"We are continually refining our tactics, techniques, and procedures," Sonkiss added, emphasizing the collaborative approach. "Our partnership with the contractor, Boeing, is crucial in addressing both immediate operational solutions and long-term system enhancements to ensure the KC-46A's reliability and safety."

While these three significant incidents have now been thoroughly investigated, the Air Mobility Command noted that another nozzle-binding incident occurred on July 8, 2025. The circumstances of this event remain under investigation, and upon its completion, AMC will determine if further mitigation efforts are required.

Friday, August 22, 2025

Operational readiness at risk: NOAA scrambles for critical aircraft engines

The National Oceanic and Atmospheric Administration's (NOAA) air operations, crucial for protecting life and property across international domains, face an escalating threat due to a critical shortage of essential aircraft engines.

The agency's Air Operations Center (AOC) has issued an urgent requirement for new and overhauled engines for its King Air 350/360 and DHC-6 Twin Otter aircraft. The agency warns that current inventory gaps directly jeopardize long-term fleet sustainability and mission continuity. The AOC's current inventory is alarmingly lacking in spare PT6A-60A engines.

To safeguard against potential mission disruption, minimize aircraft downtime caused by scheduled or unscheduled maintenance, and ensure the fleet's viability, the AOC mandates the immediate procurement of at least two overhauled PT6A-60A engines. The absence of readily available engines presents a significant risk of prolonged part shortages and operational delays, severely compromising NOAA’s ability to respond to critical events.

NOAA highlighted the request for engines in a Combined Synopsis/Solicitation contract document released on Friday.

Engines For Otter

Similarly, NOAA's Twin Otter aircraft are facing a precarious situation. To maintain a constant state of operational readiness and secure fleet sustainability, the AOC urgently requires two additional overhauled PT6A-27 engines.

A continued deficit in spare engines could severely impede mission capabilities, leading to extended grounding of aircraft and jeopardizing critical NOAA operations.

The AOC is actively seeking a vendor capable of supplying these essential turbine engines – two newly overhauled PT6A-60A units and two newly overhauled PT6A-27 engines.

A stringent delivery timeframe of within six months after contract award is stipulated, with the agency expressing a strong preference for the engines to be supplied "as soon as practical.”

Once acquired, the engines will be shipped to the AOC facility in Lakeland, Fla., to be integrated into the on-site inventory.

NOAA estimates a contract award for the engines in the third or fourth quarter of fiscal year 2025.

New King Air Arrival

In January 2024, NOAA announced the arrival of its newest aircraft, a Beechcraft King Air 360 CER turboprop.

The new aircraft, designated N65RF, is configured to support NOAA's coastal mapping missions and aerial surveys of damage in communities following events such as hurricanes, tornadoes, or flooding. With a camera bay in the aircraft's belly and workstations for sensor operators, the aircraft will be able to obtain and process vital aerial imagery in-flight, giving emergency managers a rapid understanding of conditions on the ground. 

The twin-engine aircraft was built at Textron Aviation’s factory in Wichita, Kan., and modified by Avcon Industries (Newton, Kan.), as part of a $13.9 million contract to Textron Aviation, Inc.

Thursday, August 21, 2025

NASA seeks Rolls-Royce engines for Gulfstream G-IV research aircraft

NASA’s Armstrong Flight Research Center (AFRC) has initiated a market survey, soliciting information from potential sources to procure Rolls-Royce TAY 611-8 engines for one of its Gulfstream G-IV aircraft. The space agency announced its request through a Sources Sought contract document released on Thursday, indicating an upcoming acquisition.

The primary objective of the request is for AFRC to gauge market interest and assess the capabilities of potential suppliers. By inviting capability statements from all interested engine firms, NASA aims to determine the appropriate level of competition for future procurement. This is a standard preliminary step in government contracting, designed to inform the agency's acquisition strategy.

The Rolls-Royce TAY 611-8 engines are renowned for their reliability and are a common propulsion system for various business jets, including the Gulfstream G-IV series.

NASA's G-IV aircraft at AFRC are typically utilized for a wide range of missions, including airborne science, flight test support, and advanced aeronautics research. Maintaining and upgrading these aircraft with current or new propulsion systems ensures their continued operational readiness and capability for critical missions.

Firms possessing the required capabilities to supply the Rolls-Royce TAY 611-8 engines are invited to respond to NASA’s request. Interested parties must submit their capability statements no later than Sept. 19.

Chipotle begins food delivery by drone in Texas

Chipotle Mexican Grill announced on Thursday that it is partnering with Zipline, the world's largest autonomous delivery system, to deliver digital orders directly to guests' locations in the greater Dallas area. A small number of Zipline users will have access to Zipotle starting Thursday, ahead of a broader service launch in the coming weeks.

Chipotle's new delivery option, Zipotle, will use Zipline's fleet of quiet, zero-emissions aircraft to make super-fast, convenient deliveries that save customers' time and keep orders fresh. Chipotle's entire menu is eligible for Zipotle delivery.

The Chipotle at 3109 Lakeview Pkwy, Rowlett, Texas, will be the first to offer Zipotle deliveries. Zipotle will operate seven days a week, initially from 12 p.m. to 8 p.m. CDT, and will soon expand to 10 p.m.

After flying to its destination, the aircraft will hover about 300 feet in the air, while the Zip lowers to the ground. Zip automatically avoids obstacles and gently and precisely places the order at the guest's address.

"With Zipline, you tap a button, and minutes later food magically appears - hot, fresh, and ultra-fast," said Keller Rinaudo Cliffton, CEO and Co-Founder of Zipline. "What once felt like science fiction is soon going to become totally normal.”

Initially, Zipotle will carry orders up to 5.5 pounds and will increase to eight pounds over time.

Wednesday, August 20, 2025

Rocket Cargo initiative advances with universal Payload Container design study

A significant step forward in the development of rapid military global logistics deliveries via space was announced by the U.S. Air Force this week.

The Air Force Research Laboratory (AFRL) has awarded a $1 million contract to Anduril Industries, Inc. for a design study focused on a universal Payload Container for their Rocket Cargo Vanguard program (also referred to as Point-to-Point Delivery (P2PD)). The program envisions swift, point-to-point cargo delivery anywhere on Earth using advanced rocket technology.

The core objective of this newly awarded contract is to procure a design study for a "Payload Container" capable of integrating with multiple launch platforms, AFRL said in contract documents released Wednesday.

Unlike specialized single-purpose containers, this innovative system is intended to be highly versatile, allowing for the seamless integration of various government-defined payloads. This standardization is crucial for optimizing efficiency, reducing preparation times, and enhancing the overall flexibility of future space-based logistics operations.

By enabling a wide array of payloads – from humanitarian aid and disaster relief supplies to critical equipment – to be rapidly deployed across different rocket types, the program seeks to revolutionize global supply chains and response capabilities.

The future vision involves a system that can deliver cargo to remote or time-sensitive locations within hours.

The competitive contract was awarded as a firm fixed price agreement, emerging from the Rocket Experimentation for Global Agile Logistics Payload Reentry from Space Development and Demonstrations program.

Space launch companies like SpaceX and Rocket Lab USA, Inc., have already been awarded contracts to demonstrate the Rocket Cargo concept.

Demonstration Flights

In May, Rocket Lab announced that it will launch its new medium-lift reusable rocket Neutron for the AFRL to perform a Rocket Cargo mission to support point-to-point cargo transportation. The mission is scheduled no earlier than 2026.

SpaceX’s Starship vehicle was awarded a similar contract in 2022 to investigate Point-to-Point Delivery.